5 Ply Corrugated Cardboard Production Line

The 5 ply corrugated cardboard production line is a high-efficiency system for producing double-wall board with various flute combinations, ideal for heavy-duty, export, and industrial packaging applications.

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5 Ply Corrugated Cardboard Production Line

5 ply corrugated cardboard

Product Description:

The high speed 5 ply corrugated cardboard production line is designed for manufacturing double-wall corrugated board, consisting of liner + medium + liner + medium + liner. Compared with 3-ply board, 5-ply corrugated board offers higher strength, better compression resistance, and improved durability, making it ideal for heavy-duty packaging and long-distance transportation. It is widely adopted by carton factories and board plants that require medium to high-grade corrugated board.

Features & Functions:

  • Double-wall structure: Capable of producing various flute combinations such as BC, AC, and BE flutes, ensuring both strength and smoothness.

  • Higher capacity: Suitable for large-scale production of strong corrugated board to meet bulk order demands.

  • Flexible configuration: Available in single or double facer setups, with interchangeable flute rolls.

  • High automation: Equipped with auto splicing, automatic web alignment, thin blade slitting, NC cutting, and stacking systems.

  • Stable quality: Ensures strong bonding, flat surface, and excellent performance for printing, die-cutting, and gluing.

Main Specifications:

  • Working Width: 1800 mm, 2000 mm, 2200 mm, 2500 mm (optional)

  • Design Working Speed:

    • Medium speed: 120–150 m/min

    • High speed: 180–250 m/min

  • Flute Combinations:

    • BC, AC flutes for heavy-duty packaging

    • BE flute for strength and fine printing

    • Other combinations available upon request

  • Paper Grammage: Liner: 150–250 g/m², Medium: 100–180 g/m²

  • Steam Pressure: 0.8–1.3 MPa

  • Installed Power: 300–450 kW (depending on configuration)

  • Line Length: approx. 55–100 meters (depending on speed & setup)

Main Configuration:

NoMachines listQuantity
1Hydraulic mill roll stand

–support two dia.1500mm paper roll

–including track and trolley for carry paper roll

–pneumatic brake and spring clutch

5 set
2Preheater (RG) ø600mm4 set
3Cube type fingerless single facer  (SF-320)

–corrugating roller dia.320mm,with a drum.

–press roller dia.320mm. With drum.

2 set

Flute type can be according to client’s requirement

4Overhead bridge

–double vacuum tension control

–electric paper way control

1 set
5Triplex preheater (RG) Ø600mm1 set
6Duplex glue machine   GM-B

— glue roller embossed and chrome plated

1 set
7Double facer (SM-S)

–including quality cotton belt 1set

–including drive roll stand

–including 16 pcs(16 x 600mm) heating plates-

1 set
8Full electric adjust thin blade slitter scorer

–5 set slitter knives and 8 set scorer wheel

–automatic adjust blade& scorer moving

1 set
9N. C cut-off (computerized order change)

–helical knife

–with full servo computer system

Keb main driver

1 set
10Automatic counting paper sheet delivery1 set
11Glue making machine1 set
12Internal steam pipe system1 set
13Internal electric system1 set
14Compress air system1 set

Applications:

The 5 ply corrugated cardboard production line is mainly used by board plants and carton factories to produce heavy-duty corrugated board for demanding packaging needs.

Typical applications include:

  • Industrial heavy packaging: Appliances, furniture, motorcycles, bicycles, and other bulky goods.

  • Beverage and alcohol packaging: Beer, wine, and other transport-intensive products.

  • Agricultural and food transport: Fruits, vegetables, and cold-chain logistics.

  • Export packaging: For goods requiring high compression strength and long-distance transport protection.

  • E-commerce & logistics: Heavier shipment boxes for warehouse and distribution.

Compared with 3-ply board, 5-ply corrugated board provides greater stacking strength, impact resistance, and reliability, making it essential for medium to large carton production and heavy-duty export packaging.

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