Intelligent Hot Plate For Double Facer

Durable and high-precision hot plate designed for double facer machines. Ensures stable heating and uniform pressure for optimal corrugated board bonding. Available in various sizes and materials to meet different production needs.

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Characteristics Of The Hot Plate For Double Facer:

• Adopt the internationally common flat-plate press design, with average and stable pressure, and equipped with manual, automatic, and networked operation modes.
• Operate with a small amount of compressed air, being environmentally friendly, energy – saving, and less prone to failures.
• Can automatically adjust the pressure according to the changes in the base paper material, flute type, and machine speed.
• Specially has a seamless press plate design, ensuring the average and stable pressure applied to the hot plate, effectively preventing the face paper from blistering and local poor bonding. The hot press plate has a large pressure area and small pressure, with high heat transfer efficiency, ensuring the flatness and strength of the paperboard, and providing more possibilities for improving the paperboard strength.
• According to the width change, automatically adjust the overall ballast quantity and the lifting/lowering of the edge press plate, facilitating the discharge of water vapor and helping to reduce the wear of the edge of the conveyor belt.
• The unique pressure compensation system reduces energy consumption, ensures the bonding and flute type of the paperboard, and obtains a better paperboard suitable for printing – reducing 楞 penetration (translucency of flutes), with a flat paperboard.
• Increase the paperboard speed by 10 – 30%. The pressure can be adjusted according to requirements, reducing energy consumption by more than 5%.

Core technology of the hot plate for double facer

• The pressure plate has its own internal algorithm and optimized soft control design
• It has manual, automatic and production management system networking operation modes
• Unique zero pressure mode. Adapt to the current low-quantity paper design
• Unique starting pressure plate pressure mode, switch to standard program control after normal production
• Unique paper forced full pressure mode, more convenient paper threading, faster production

Years of R&D experience, creating the industry’s pressure plate structure:

• Simple structure, sturdy and durable, maintenance-free, low cost
• The pressure plate and mechanical mechanism can work continuously for more than fifteen years
• The main body uses high-quality H-shaped steel as the main beam, and the swing arm suspension parallel hinge firmware is connected
• The hot press plate is made of 10mm thick 50# steel plate after heat treatment, trimming, fine grinding, and electroplating
• The whole set uses φ80 large cylinders on both sides for power lifting and lowering to ensure double flexibility
• Independent high-quality high-temperature resistant airbags, stepless air pressure output, easy maintenance, and a service life of up to ten years

Intelligent core algorithm truly realizes automatic scientific pressure:

• Give each type of fluting combination an independent working mode
• Provide independent working modes for different materials under the fluting combination
• Provide independent working modes for specific material combinations
• Provide customized working modes for customers with large differences in fluting types
• Provide different working modes according to different widths
• Provide different working modes according to different machine speeds

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