Product Overview
The High Speed Flexo Folder Gluer (FFG) is an integrated corrugated box manufacturing machine that combines flexographic printing, slotting, die cutting, folding and gluing processes in one production line.
The machine is designed for automatic production of corrugated cartons. Through integrated feeding, printing, converting and folding-gluing systems, it processes corrugated sheets into finished carton boxes with stable positioning and consistent production quality.
The FFG adopts PLC control, servo adjustment systems and automatic parameter setting functions to support different carton sizes and production requirements.
Key Features of the Flexo Folder Gluer Machine
Automatic Control System
The flexo folder gluer adopts an integrated electronic control system to coordinate feeding, printing, slotting, die cutting, folding and gluing processes.
Production parameters can be adjusted according to carton specifications to support flexible production requirements.
The machine structure and control system are designed for stable operation during continuous carton production.
Feeding Unit
The feeding unit adopts a vacuum suction feeding system with feeding rollers, brush rollers and dust removal devices to provide stable cardboard conveying.
A brush roller and dust removal system help remove dust and particles from the cardboard surface before printing.
The machine is equipped with an automatic zero-position adjustment function. Through test feeding and adjustment, the printing position can be corrected to reduce cardboard waste.
An electric-controlled machine clutch with alarm warning function improves operation safety.
Printing Unit
The printing unit adopts ceramic anilox rollers with doctor blade system for controlled ink transfer.
The quick-change anilox roller structure allows convenient maintenance.
The full vacuum transfer system provides stable cardboard transportation during printing.
The printing nip pressure can be electrically adjusted with digital display control.
An automatic ink detection system with warning lights and alarms is available to monitor ink conditions.
Computer Slotting Unit
The slotting unit adopts a self-locking adjustment structure to maintain stable positioning accuracy.
The pressing wheels and slotting knives support synchronous electric adjustment for convenient operation.
The slotting phase uses a planetary gear adjustment mechanism with digital display.
The slotting box height and phase can be electrically adjusted according to carton requirements.
Rotary Die Cutting Unit
The die cutting phase adopts gear transmission adjustment with 360° electric adjustment.
When feeding stops, the die cutting roller can automatically lift to reduce unnecessary contact.
The rubber pad roller supports adjustment movement to distribute cutting positions and improve rubber pad usage.
The line speed compensation system automatically adjusts according to rubber roller diameter changes to maintain stable die cutting operation.
Folder Gluer Unit
The folding section adopts a precision guide wheel system in the front section and adsorption belt conveying in the rear section to maintain stable carton movement.
The high-strength folding beam structure provides accurate folding control.
The folding beam position can be adjusted electrically according to carton specifications.
The folding and conveying motors are controlled independently.
The cardboard folding size adjustment adopts differential belt adjustment.
Output Counting Unit
The output unit supports adjustable counting quantities.
The number of cartons per bundle can be set from 10 to 30 pieces.
The stacking system uses belt conveying and bottom pushing methods.
Pneumatic cylinders are used for carton pushing and stacking operations.
Technical Parameter of the flexo folder gluer box line：
| Printing paper | A、B、C、A/B、B/C and A/B/C type corrugated paperboard(the Max. gap is 11 mm) | |||
| Max.paper size | 900x2000mm | 1200x2400mm | 1400x2600mm | |
| Width of machine inside | 2200mm | 2600mm | 2800mm | |
| Max.printing size | 900x1900mm | 1200x2300mm | 1400x2500mm | |
| Skip feeding paper | 1100x2000mm | 1400x2400mm | 1600x2600mm | |
| Min. paper size | Positive | 260x600mm | 350x680mm | 400x680mm |
| Negative | 260x680mm | 350x760mm | 400x760mm | |
| Printing plate thickness | 7.2mm | 7.2mm | 7.2mm | |
| Design speed | 150pcs/min | 150pcs/min | 150pcs/min | |
| Economic speed | 80-120pcs/min | 80-120pcs/min | 80-120pcs/min | |
| Tinted precision | 2/3/4 color±0.5/±0.5/±0.75mm | 2/3/4 color±0.5/±0.5/±0.75mm | 2/3/4 color±0.5/±0.5/±0.75mm | |
| Slotting presicion | ±1.5mm | ±1.5mm | ±1.5mm | |
| Max. slotting depth | 7x220mm | 7x300mm | 7x350mm | |
| Min. slot distance | positive | 140x140x140x140mm | 140x140x140x140mm | 140x140x140x140mm |
| Negative | 260x60x260x60mm | 300x60x260x60mm | 300x60x300x60mm | |
| Max. die-cutting size | 900x1950mm | 1200x2350mm | 1400x2550mm | |
| Printing roller diameter | Φ300mm | Φ405mm | Φ480mm |
Remarks：The size can be customized according to your requirement.
Main Configuration
| Equipment | Function |
|---|---|
| Feeding Unit | Cardboard feeding and dust removal |
| Printing Unit | Flexographic carton printing |
| Slotting Unit | Carton slotting and crease forming |
| Rotary Die Cutting Unit | Carton shape cutting |
| Folder Gluer Unit | Folding and gluing carton blanks |
| Counting Stacker Unit | Counting and stacking finished cartons |
Suitable Materials
Suitable for:
- Corrugated Board
- 3 Ply Corrugated Board
- 5 Ply Corrugated Board
- 7 Ply Corrugated Board
- Kraft Corrugated Sheets
- Printed Corrugated Cardboard
Applications
Suitable for:
- Corrugated Carton Factories
- Packaging Manufacturers
- E-commerce Packaging Producers
- Food Packaging Suppliers
- Industrial Packaging Companies
Applicable products:
- Shipping Cartons
- Export Boxes
- Retail Packaging Boxes
- Regular Slotted Cartons (RSC)
- Printed Corrugated Boxes
Working Process
Cardboard Feeding
↓
Dust Removal（Optional）
↓
Flexographic Printing
↓
Slotting
↓
Rotary Die Cutting
↓
Folding
↓
Gluing
↓
Counting and Stacking
Why Choose This Machine
- Integrated printing, converting, folding and gluing functions
- Automatic carton production process
- PLC controlled operation system
- Vacuum feeding system for stable cardboard conveying
- Adjustable printing and slotting parameters
- Suitable for different corrugated carton sizes
- Integrated counting and stacking system
Recommended Industries
Suitable for:
- Corrugated Box Manufacturers
- Packaging Companies
- Carton Production Plants
- Printing Packaging Factories
FAQ
What isa flexo folder gluer machine?
A flexo folder gluer machine is an integrated carton production machine that combines flexographic printing, slotting, folding and gluing processes.
What products can this machine produce?
It is mainly used for producing corrugated cartons such as shipping boxes, export cartons and printed packaging boxes.
What processes are included in an FFG machine?
The machine can include feeding, flexographic printing, slotting, die cutting, folding, gluing and counting stacking processes.
Does the machine support automatic adjustment?
Yes. The machine uses electronic control systems to adjust production parameters according to carton specifications.
What type of cardboard can be processed?
It can process various corrugated boards including 3 ply and 5 ply corrugated sheets.
Can the machine be customized?
Yes. Printing units, working width, die cutting and gluing configurations can be customized according to production requirements.
