Automatic 3/5/7 ply corrugated cardboard production line

Key attributes of the 3/5/7 ply corrugated cardboard production line: 

  1. Automatic grade: Automatic                           
  2.  2.Working with: 1400-2500mm
  3. Working speed: 80-250m/min                         
  4. Flute type produced: A/C/B/E/F flute
  5. Voltage: 220V/380V or as required                 
  6. Application: Food, Beverage, Commodity, Medical, Chemical, Machinery,etc
  7. Warranty: 12 months                                           
  8. Driven type: electric or steam                             
  9. Installation: Professional engineers will come to the factory to install the product. The buyer is responsible for the installer’s visa, accommodation, air tickets, wages, etc.
Packaging and delivery:
  1. Package: by strong plastic film;
  2. Loading port: Tianjin Port, Qingdao Port; 

 

 

 

Inquiry

Characteristic of the Automatic 3/5/7 ply corrugated cardboard production line:

1) The 3/5/7 layer corrugated cardboard production line is the key production equipment for corrugated carton box production enterprises, which includes several important components such as wet end equipment, dry end equipment, and production management system.

The corrugated board production line is composed of the following machines:

Electric /hydraulic shaftless mill roll stand, pre-heater, single facer, overhead conveyor bridge, double pre-heater, gluing machine, double facer, Thin blade slitter scorer, NC cutting machine, and stacker, heating system, air compression system and glue making system, etc.

2) Use corn starch glue to corrugate and glue craft paper rolls, continuously produce, cut, crease and cut into 3/5/7 layers of corrugated cardboard, and then convey, stack and output.

3) The production line has reasonable structure design, advanced production process, Higher productivity efficiency, better paperboard quality, strong batch adjustability.  Using a central control system, simple and convenient operation, convenient repair and maintenance, reliable and safe, and greatly reduced the labor demand.

4) The effective width of corrugated cardboard is 1400mm-2500mm, and the production speed is 70m/min-300m/min, flute type: A,B,C,E,UV flute. It is an ideal equipment for corrugated paper box manufacturers.

5) High speed automatic corrugated cardboard production machine, Work continuously, is suitable for a large number of highly automated production, and can produce high-quality corrugated cardboard.

6)High-Quality Production Line: The 3-7 ply corrugated cardboard production line is designed to produce high-quality corrugated cardboard with a maximum speed of 300m/min and crosscutting accuracy of 1mm, ensuring uniform speed and precision.

7)Wide Range of Industries: This production line is applicable to various industries, including hotels, garment shops, manufacturing plants, and food & beverage factories, making it a versatile solution for businesses with diverse needs.

8)Long-Lasting Components: The core components, including the gearbox, pressure vessel, pump, gear, bearing, engine, motor, and PLC, come with a 1-year warranty, ensuring durability and reliability.

9)Comprehensive Support: A video outgoing-inspection and machinery test report are provided, giving customers confidence in the product's quality and performance.

Flute type details: 

Flute typeFlute heightFlute in 300mmPaper shrinkage rate(%)
A4.6+-0.234+-21.43-1.52
C3.6+-0.240+-21.37-1.46
B2.6+-0.248+-21.33-1.39
E11.5+-0.1574+-31.25-1.32
E21.3+-0.182+-31.21-1.28
F0.7+-0.1126+-61.15-1.23
G0.5+-0.1152+-81.10-1.21

Technical Parameter:

Effective width1400-2500mm
Design produce speed100-250m/min
Maximum order change speed80m/min
Longitudinal separation accuracy±1mm
Cross-cutting precision±1mm
Technological ParametersMJF-80-1800

Standard

MJF-120-1800

Middle-speed

MJF-180-1800

High-speed

Line size

L*W*H(m)

56×4.5×4.267×4.5×4.282×4.5×4.5Factory size

L*W*H(m)

60×11×572×11×588×11×6Total Power (about)100kw180kw250 kwSteam Cost0.8~1.2Mpa

(Advise 2t/h boiler)

0.8~1.2Mpa

(Advise 4t/h boiler)

0.8~1.2Mpa

(Advise 4t/h boiler)

Starch Cost (g/m2)20-2620-2620-26Raw paper width (mm)180018001800Mechanical Speed80m/min120 m/min180m/minEconomical speed60m/min90m/min150 m/minShift capacity (*104m/8h)34.59Transversely cutting precision±1±1±1Transversely cutting scope (mm)500-9999500-9999500-9999Slitting scope (mm)145-1800160-1800160-1800Slitting precision (mm)±1±1±1Workers8-118-118-11

Main Configuration of the corrugated cardboard production line: 
ModelNameQTYFeature
HB-IHydraulic Mill Roll Stand

( with trolley and track)

5Main shaft diameter is 242 mm,double curve heavy rocker arm, tooth clip,mulitipoint brake,hydraulic lift,left and right translation.

Guide rail length is 6000 mm, the car uses 10 mm plate welding

SP-1- 900 Pre-heater4The roller ¢900 mm, including the pressure vessel certificate; electric adjustment angle; angle can be adjusted within the range of 360 °
320CR Single Facer2Corrugated diameter is 320 mm, 48CrMo high quality alloy steel; Adopt independent gearbox, universal joint drive structure; Airbag ballast structure, PLC automatic control glue; Steam heating
SP-3-900 Triplex Pre–heater1The roller ¢900 mm, including the pressure vessel certificate; electric adjustment angle; angle can be adjusted within the range of 360 °
CGM-F  Gluer machine1Glue roller dia. Is 269 mm,carved 25 line pit type checker;Each layer of the independent variable frequency motor drive, glue clearance controlled by PLC and man-machine interface; Glue quantity of digital display.
OHB Duplex Conveying Bridge1Main girer is 200 mm box iron,independent frequency conversion motor drive paper transport, adsorption tension. Electric correction.
HPM Double Facer1Hot plate 600 mm * 16 pcs; press rollers lift by pneumatic,compressed press rollers structure
FTKMThin Blade machine1Blade adjust by electric, 5 blade 8 line,Adopt tungsten carbide knives
NC-150 NC Cut–Off1Full AC servo control, braking is energy storage type, spiral cutter structure, oil-immersed gear transmission, a 10.4 -inch touch screen display.
SMASheet delivery machine1Electrical adjust the size of cardboard,cardboard  transverse output controlled by pneumatic
ZJZ Glue Making System1Customer supply
ZAInternal Steam System1Steam system components adopt GB valve; Contains rotary joint, up and down distributor , drain valve,steam trap and pressure gauge, etc.; Boiler and piping supply by customer

The usage of the corrugated cardboard production line:

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