Automatic Type:
Key Features
- Advanced Automation: Fully automatic operation, including feeding, folding, stitching, counting, and stacking.
- Reliable and Accurate: Equipped with PLC computer control and double frequency conversion for synchronized operation, offering precise adjustments and stable performance.
- High Efficiency: Vacuum feeding and automatic folding streamline the production process, achieving high-speed and cost-effective operation.
- Durable Components: Incorporates German tungsten steel for stitching tools and special steel for nail heads, ensuring durability and wear resistance.
- User-Friendly Design: Features a touch-screen interface for easy parameter adjustments, including stitching distance, nail type, and carton size.
- Versatile Stitching Options: Supports single, double, and reinforced stitching for various carton designs, with or without lids.
- Minimal Downtime: Fast size adjustments within one minute, reducing changeover time and increasing productivity.
- Energy Saving: Optimized power usage while maintaining high-speed operations, contributing to lower operational costs.
Technical Parameter:
| Specification | Model 1 | Model 2 |
|---|---|---|
| Max Length (A+B)*2 | 2200 mm | 2400 mm |
| Min Length (A+B)*2 | 740 mm | 740 mm |
| Max Width (C+D+C) | 800 mm | 960 mm |
| Min Width (C+D+C) | 350 mm | 350 mm |
| Height of Feeder | 700 mm | 700 mm |
| Power | 6 HP | 6 HP |
| Machine Length | 8000 mm | 9000 mm |
| Machine Width | 3500 mm | 3700 mm |
| Machine Weight | 3500 kg | 3800 kg |
| Machine Speed | 45 pieces/min | 45 pieces/min |
| Stitching Distance | 30-100 mm | 30-100 mm |
| Stitching Number | 1-99 stitches | 1-99 stitches |
Application：
Automatic Box Stitching Machine
The automatic box stitching machine is designed for high-speed, large-scale production and is best suited for:
- High-Volume Production:
- Ideal for large packaging plants with continuous production lines requiring high-speed stitching and automation.
- Capable of handling bulk orders efficiently with minimal manual intervention.
- Standardized Packaging Solutions:
- Perfect for industries producing standardized boxes in large quantities, such as logistics, agriculture, and e-commerce.
- Streamlined Operations:
- Reduces labor dependency and improves production efficiency with fully automated feeding, folding, stitching, and stacking functions.
- High-speed operation ensures timely delivery of bulk orders.
- Industries with Stringent Quality Requirements:
- Pharmaceutical: For securely packaged medicines and supplies.
- Automotive: Providing durable packaging for heavy or oversized components.
- Global Exporters:
- Facilitates seamless production for exporters who require precision and reliability in packaging for international shipping.
Semi Automatic Type:
Key Features
- Precision Dual-Servo Drive: Japan-imported dual-servo system minimizes mechanical transmission, reducing failure rates and ensuring precise operation.
- User-Friendly Interface: Equipped with Wei Lun touch screen, allowing quick adjustments of nail distance, nail number, nail type, and tail gate position.
- Advanced Control System: Utilizes Omron PLC for stable performance and reliable operation.
- Durable Components:
- Tungsten steel under mold and blades (Japan-made) for wear resistance.
- Entire nail head assembly crafted from special steel with computer precision processing.
- Flexible Stitching Options: Supports single nails (/), dual nails (/ /), and reinforced nails (/ / / /), accommodating diverse packaging needs.
- Quick Adjustments: Change carton size and adjust stitching parameters in just one minute, saving time and simplifying operation.
- Adaptability: Suitable for stitching cartons with or without lids (requires pre-order customization).
- Automatic Counting and Feeding:
- Integrated photoelectric sensors enable automatic table lifting during feeding.
- Rear section with automatic counting (1-99 cartons) facilitates seamless bundling and transport.
- Premium Electrical Components:
- Key control box: Siemens brand.
- Photoelectric and proximity switches: Schneider brand.
- Efficient Operation: Capable of achieving 500 nails per minute with adjustable nail spacing (30-120 mm).
Technical Parameters
| Specification | Details |
|---|---|
| Mechanical Model | BDJ-2000 |
| Maximum Paper Size | 1515 x 2460 mm |
| Minimum Paper Size | 300 x 606 mm |
| Machine Speed | 600 nails/min |
| Nail Distance | 30-100 mm (adjustable) |
| Total Horsepower | 6 HP |
| Number of Nails | 1-99 |
| Feeding Height | 900 mm |
| Nail Type | Single nail, double nail |
| Pin Line Size | 2.0 mm x (0.65 to 0.75 mm) |
| Machine Dimensions (L x W) | 2800 x 2600 mm |
| Machine Weight | 2000 KGS |
Application：
Semi-Automatic Box Stitching Machine
The semi-automatic box stitching machine is ideal for small to medium-scale production facilities and is particularly suited for:
- Custom Box Production:
- Perfect for manufacturers producing customized boxes in limited batches.
- Offers flexibility to quickly adjust nail types and carton sizes for specific client needs.
- Corrugated Box Manufacturers:
- Used for packaging industries requiring single, double, or reinforced nails for added box strength.
- Suitable for stitching boxes with or without lids.
- Industries with Diverse Packaging Needs:
- Logistics: For secure transportation of goods.
- Electronics: Providing protective packaging for fragile devices.
- Food and Beverage: For high-strength cartons used in storage and shipment.
- Cost-Conscious Businesses:
- Ideal for companies looking for a cost-effective solution without compromising on quality and performance.
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