Cardboard box dividers are essential for maintaining product safety during storage and shipment. These dividers help organize and protect items within a box by preventing them from shifting. Let's dive into how you can create these dividers efficiently using both manual methods and advanced machines like the partition slotting machine and automatic partition assembler.
What are cardboard box dividers and why are they important?
Cardboard box dividers are partitions used inside cardboard boxes to separate products. These dividers are crucial in various industries, including food, beverages, electronics, fragile goods, etc. as they protect the contents during transportation or storage.
In this article, we will compare how dividers are made using handcrafting methods versus advanced machinery, and why using machines can optimize your production.
How to make a divider with cardboard?
Creating dividers for cardboard boxes can be done manually or using machines like the partition slotter and automatic partition assembler. Each method has its advantages, depending on your needs.
Handcrafting dividers
When making dividers manually, you cut cardboard into strips, fold, and arrange them inside the box. This method is flexible but labor-intensive and time-consuming.
Using a Partition Slotting Machine
The partition slotting machine automates the process of cutting precise slots in cardboard, making it an efficient tool for producing dividers. It works by feeding cardboard into the machine, which then creates evenly spaced slots for the dividers.
Feature of the Partition Slotting Machine
- Precise Slotting: The machine cuts precise, consistent slots at high speeds.
- Adaptable: Works with various types of cardboard, including 3-ply and 5-ply corrugated boards.
- High Efficiency: Increases production speed and reduces manual labor.
Technical Parameters of the Partition Slotting Machine:
- Max. cardboard size: 400mm x 1000mm
- Min. cardboard size: 80mm x 100mm
- Slot width: 3.5mm or 5mm
- Slot depth: 150mm or 200mm
- Processing speed: 120 times/min
- Cardboard thickness: 3mm to 5mm
- Machine dimensions: 1500mm x 1350mm (height can vary)
- Remark：If the above does not meet the requirements, it can be customized according to requirements
Benefits of Using the Partition Slotting Machine:
- Faster Production: The machine creates slots much faster than manual cutting.
- Consistency: Each cut is identical, ensuring uniform dividers.
- Cost-Efficiency: Reduces labor costs and material waste, optimizing the production process.
How to make partitions in a box?
After the cardboard is slotted, the next step is to assemble the slotted cardboard into partitions. This can be done manually or with the help of an automatic partition assembler.
Handcrafted partitions
Manual partitioning involves arranging slotted pieces inside the box. This method can work for small batches but is labor-intensive and prone to inconsistency.
Using an Automatic Carton Partition Assembler
An automatic partition assembler automates the entire process from feeding the slotted cardboard to inserting the partitions, reducing manual labor and increasing production efficiency. It is a highly efficient solution for large-scale production.
Features of the Automatic Partition Assembler Machine:
- Dual Insertion System: It uses both horizontal and vertical sheet insertion, ensuring that the dividers are securely assembled.
- Efficient Output: With single-position or double-position output optional, it significantly increases production speed.
- Advanced Control: The machine is controlled via a PLC man-machine interface, making it easy to operate.
- Pneumatic and Electric Systems: Ensures smooth operation with stable pressure from the compressed air system, independent from each other.
Technical Parameters of the Automatic Partition Assembler Machine:
- Horizontal insertion width: 120mm to 900mm
- Longitudinal feeding length: 210mm to 600mm
- Grid height: 70mm to 300mm
- Horizontal clapboard distance: 20mm to 500mm
- Lengthways clapboard distance: 45mm to 850mm
- Cardboard thickness: 1.5mm to 6mm
- Design speed: 40 to 60 sets/minute
- Air source pressure: 0.6 to 1.0 MPa
- Remark：If the above does not meet the requirements, it can be customized according to requirements
Benefits of Using the Automatic Partition Assembler:
- High Efficiency: Can assemble up to 60 sets of partitions per minute.
- Consistency: Every partition is uniform in size, improving product organization.
- Reduced Labor: The automated process lowers labor costs and minimizes human error.
Comparing Manual vs. Machine Methods
| Method | Manual Process | Machine (Slotter or Assembler) |
|---|---|---|
| Speed | Slow | Fast |
| Consistency | Inconsistent | Consistent |
| Labor Requirements | High | Low |
| Customization | High but not stable | Can be customized upon request |
| Cost | Low initial cost, but high in the long run | High initial cost, but low ongoing cost |
Conclusion
Using machines like the partition slotting machine and automatic partition assembler ensures faster, more efficient, and consistent production of cardboard box dividers, optimizing both time and cost.
Why Choose The Machine From Us？
At Jeytop Carton Machinery, we specialize in high-quality, reliable machines designed to meet the needs of modern production environments. Our partition slotter and automatic partition assembler machines are built with advanced technology, offering excellent durability, precision, and speed. Whether you are producing dividers for small batches or large-scale orders, our machines ensure consistent results and a significant return on investment.
Our machines:
- Deliver high efficiency and consistent quality
- Are designed with user-friendly controls for easy operation
- Come with long-lasting components that reduce downtime
- Provide competitive pricing for superior performance
With over 15 years of expertise, we are your trusted partner in optimizing your production line for cardboard box dividers，Contact Now！
