5 Ply cardboard production line
The 5 layer corrugated board production line is composed of the following machines: electric shaftless rolling mill stand, single preheater, fingerless single facer, overhead conveyor bridge,
Description
Introduction of 5 Ply cardboard production line:
1) The 5 ply corrugated cardboard production line is a professional production line for making cardboard paper box. The 5 layer cardboard production line consists of the Mill Roll Stand, liner(medium paper ) Pre-heater, Single facer machine, Conveyor bridge, Gluing Machine, Double facer machine, Slitter Scorer, Cut-off, Conveyer and Stacker, Heating System, Air compression system and Glue Making System and so on.
2) On the base of understanding the requirements of the customers and the advanced skills at home and abroad, our company has developed and designed these 5 ply corrugated cardboard making lines with the speed 70~300m/min, the paper with 1400~2500mm and A,B,C,E UV flute production line can satisfy different customers.
3) The corrugated paperboard production line has reasonable structure design, advanced production process, high efficiency, strong batch adjustability, easy operation and other good working conditions.
4) It is ideal equipment for corrugated box production enterprises.
5）working principle: The 5 ply cardboard production line is an assembly line composed of rolls of raw paper that are corrugated, glued, glued, separated, lined, cross-cut, etc. to make cardboard of the specified size, and finally stacked and output.
Main configuration of the 5 Ply cardboard production line:
| Specificat ion | Equipment name | QTY | Remark |
| ZJ-V5B | Hydraulic shaftless mill roll stand | 5 sets | Spindle ￠240mm， hyperbolic heavy rocker, toothed chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle. The guide track is 6000mm and the trolley is welded with 10mm. |
| Rail and Tracks | 10 sets | ||
| RG-1-600 | Pre-heater | 2 sets | Roller ￠ 600 mm, Pressure vessel certificate Electric adjustment package Angle.Angle can be adjusted within the range of 270 ° paper heated area.carried by a single facer. |
| RG-1-400 | Pre-heater | 2 sets | Roller ￠400 mm, Pressure vessel certificate Electric adjustment package Angle.Angle can be adjusted within the range of 360 ° paper heated area.carried by a single facer. |
| SF-290S | Corrugated single facer |
2ssets | Corrugated roller ￠ 290 mm, 50 CrMo alloy steel material.Adopt independent gearbox, universal joint drive structure.Steam heating.The ￠ 600mm.Preheater Is carried by single facer. |
| RG-3-600 | Triple pre-heater | 1 set | Roller ￠ 600 mm, Pressure vessel certificate.Electric adjustment package Angle.Angle can be adjusted within the range of 360 ° paper heated area. |
| GM-20 | Double glue machine | 1 set | The diameter of the roller is 268mm. Independent variable frequency motor drive, manual. Adjustment of glue clearance. |
| ZDF | Conveyor bridge | 1 set | Adopt independent variable frequency motor drive, pull paper adsorption tensioning device. |
| SM-12 | Double facer | 1 set | Drying department is 600mm*12heating plate, pneumatic lifting roller, adopting the compact pressure roller. |
| FY-C | CNC thin knife machine | 1 set | Tungsten alloy blade, five cuts and eight wires. The full servo computer automatically arranges the knife, and the width of the suction port is automatically adjusted. Change order within 15 seconds. |
| NC-120 | NC cutter helical knives | 1 set | Full Ac servo control, energy storage brake, helical knife type structure, oil-immersed gear drive, 10.4-inch touch screen display. |
| DMT-120 | Carton stacker | 1 set | Electric adjusting board dimensions, pneumatic control horizontal output board. |
| ZJZ | Glue station system | 1 set | The pipeline customer is prepared.The glue device is composed of carrier tank, main tank, storage tank, and glue pump and return pump. |
| QU | Air supply system | 1 set | Customer’s own gas source. |
| ZQ | Steam system | 1 set | Contain the valve of pipeline, steam trap,instrument and other steam components. |
|
DQ | Electric control systems |
1 set | Electric control system: single surface machine, drive part, double-sided machine, and glue applicator all adopt frequency conversion motor, Taiwan Delta variable frequency control system.The main relay adopts the French schneider famous brand products. |
Characteristic of 5 Ply cardboard production line:
- The cardboard box assembly machine, Work continuously, is suitable for a large number of highly automated production, and can produce high-quality corrugated boxes and corrugated cardboard.
- Higher productivity, better paperboard quality, using a central control system, simple and convenient operation, convenient repair and maintenance, reliable and safe, and greatly reduced the labor demand.
- The latest energy-saving mode is adopted, which reduces energy consumption by 60%. Compared with steam heating, it can effectively reduce costs.
Technical Parameter of the 5 Ply cardboard production line：
| Model | Working Speed (Meter/minute) | Size |
|---|---|---|
| WJ-1400-5 | 70/100/120/150/180/200/250m/300m | 1400 |
| WJ-1600-5 | 70/100/120/150/180/200/250m/300m | 1600 |
| WJ-1800-5 | 70/100/120/150/180/200/250m/300m | 1800 |
| WJ-2000-5 | 100/120/150/180/200/250m/300m | 2000 |
| WJ-2200-5 | 100/120/150/180/200/250m/300m | 2200 |
| WJ-2500-5 | 150/180/200/250m/300m | 2500 |
The cardboard that can be processed is as follows:
This 5 Ply cardboard production line is suitable for carton factories, which use roll paper (face paper and core paper) as raw materials to produce carton boxes, Applied to mid and high speed production line.
